Efficient workpiece programming in your office
Programs can be made and edited, as well as performing simulation and analysis on the Smooth CAM Ai for multiple machines. These data are sent to machines in the factory for fast and accurate machine setups.
► Smooth CAM Ai
Cutting adviser optimizes machining conditions by MAZATROL SmoothAi CNC and MAZATROL Smooth CAM Ai simulation.
Material removal amount
Change of machining conditions
Depth of cut
Easy Interference Check with Virtual Machining (3D program check)
Machine interference check for machines equipped with Virtual Machining can be performed in an office. Accurate interference checks and setup time reductions can be done for machines on the shop floor since the same machine data, tool data, machine parameters are utilized by the Smooth CAM Ai.
INTEGREX i-200ST; machine simulation
VARIAXIS i-600; machine simulation
5-Axis Machining Program Simulation
Virtual machining for five-axis machining programs for machines equipped with the MAZATROL SmoothAi, SmoothX CNC can be performed which provides fast work simulation and machine simulation.
5-axis machining; work simulation
MAZATROL Program Conversion
MAZATROL programs for the MAZATROL SmoothAi, SmoothX, SmoothG CNC systems can be converted for use by earlier versions of the MAZATROL CNC. (There are some conversion limitations.)
► SMC (SMOOTH MACHINING CONFIGURATION)
Tuning machining features
Machining features including cycle time, finished surface and machining shape can be adjusted by slider switches on the display according to material requirements and machining methods.
This is especially effective for complex workpiece contours defined in small program increments. Once the desired results are obtained, the settings can be stored in memory so that they can be easily used again in the future. Additionally, the rotary axis acceleration tuning parameter can now be adjusted by a slider switch as well as selecting speed priority or accuracy priority. These operations can be performed by both the Smooth CAM Ai and MAZATROL SmoothAi CNC.
► SMC PLUS
Optimize EIA programs utilizing 3D models
Compares tool contact point of EIA program with 3D model so that program points can be changed to ensure the correct tool path and high accuracy finished surfaces. This is optionally available for the MAZATROL SmoothAi.
Designed to prepare the optimum production plan by for multiple machines and multiple machining operations.
► Smooth SCHEDULER
Visualizing Production Floor
Reduction of in-process inventory
Quick and Accurate Response to Delivery Deadline
Improved Machine Utilization
Visualization of production floor is by displaying the Gantt-Chart schedule.
Production plan up to several months in the future can be easily visualized as well as forecasting completion dates.
Additionally, the work load for each machine and the production processes are visualized.
The instructions for parts to be machined by in the factory are provided over the network.
The Smooth Scheduler status is updated by receiving a completion report each CNC unit and terminal device after machining completion. *
* Progress confirmation is performed from portable terminals, other PCs, etc., by installing the satellite software.