Various automation systems and software that meet the requirements for producing a wide variety of parts in small lot sizes with exceptional efficiency.
Smooth PMC is the software to perform schedule automatic operation/ control of FMS [PALLETECH SYSTEM] by MAZAK.
► Smooth PMC
Smooth PMC generates production schedule.
Schedule and Operation Status can be checked during automatic operation
Real time simulation Schedule Result Display Home screen Network connection Reliable PC operation
Once the production schedule is input, operation will be performed automatically.
► Smooth MPP ( Compact multiple pallet stocker system )
The operation and management of the MPP is performed by the same software used by the Mazak FMS system, which is highly regarded worldwide for its ease of operation and high productivity.
For convenient operation, Smooth MPP software is incorporated in the
MAZATROL Smooth CNC.
Intuitive operation thanks to touch panel.
If connected to a network (prepared by user),
system data are accessible on office PCs, tablets and smart phones.
System monitoring screen
The VARIAXIS i-300 AWC provides exceptional unmanned operation flexibility.
► VARIAXIS i-300AWC
Auto Work Changer （AWC)
The Auto Work Changer (AWC) loads /unloads the work holders to / from the stocker and machining area. After the workpiece is setup at the loading station,the work holder is moved to
the stocker by the high speed loader. The work holder is then moved to the machine table for machining according to the production schedule.
Flexible work stocker capacity The capacity of the stocker can be expanded from 32
work holders to 40 work holders after initial installation
of the AWC in response to increased production
requirements.
Smooth AWC
Smooth AWC software is designed for unmanned operation with resource check and easily understood instructions for operator
Resource check ensures complete system setup
Resource check
Display instructions when workpiece material not setup on workholder, required machining program not in magazine and missing required tool or insufficient tool life.
The remaining tool life of tools in the magazine are checked every 30 minutes according to the latest machining data to determine that there is sufficient tool life to perform production over the next 16 hours.
Comparison of multi pallet changer and VARIAXIS i-300 AWC
Easy scheduling by Part No.
Resource check for unmanned operation
Easily understood instructions for material/program/ tool preparation
Can add new part to already registered schedule during operation - resource checking will be effective for new part as well.
Interface to an external computer available upon request
Machine Detail
Mazak SMS with large capacity pallet stocker. Storage of material pallets and sychronization of fixture pallets at loading stations is also available.
► MAZATEC SMS
Maximum 16 machines, 8 setup stations, 240 pallets
Flexible system length and height layout
Maximum 6 types of stocker sizes available to meet your production requirements
Stocker crane for high speed loading / unloading
Loading/ unloading station for material pallets also available.
Loading station allows access from two directions and area sensor for safety
Smooth PMC controller for convenient machining management
System integration with ERP available
Software for integration with other computer network available upon request.
SMOOTH PMC controller machining management system
Production data and status can be monitored using the SMOOTH PMC controller management system.
Fixture pallet synchronized with material pallet at loading station also available.
