Explore PALLETECH's Modular Flexibility

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PALLETECH SYSTEM

High productivity automation system
 

We offer the PALLETECH MANUFACTURING CELL (1 level) and PALLETECH HIGH RISE SYSTEM (2, 3 level) according to your volume of production and budget.
Furthermore, the PALLETECH SYSTEM is designed for convenient system expansion after the initial installation to easily respond to increased production requirements in the future.

MODULAR DESIGN

PALLETECH EXPANDABILITY

A single machine system can be expanded - pallet stocker(s), loading station(s) and machines can be added in response to increased production requirements after the initial system installation.



FMS control/ management software - unsurpassed ease of system operation to meet sudden changes in schedule.
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MPP (MULTI PALLET POOL)


Compact multiple pallet stocker system


The MPP (MULTI PALLET POOL ) is a new system to meet the increasing worldwide demand for automation. It is designed to provide high productivity for multiple variety, small lot production.  MOVIE
 


The operation and management of the MPP is performed by the same software used by the Mazak's FMS system, which is highly regarded worldwide for its ease of operation and high productivity   MORE
 


  • Compact floor space for multiple pallet stocker
  • Stocker can be expanded up to 18 pallets after the initial installation of a MPP with 6 pallets in response to increased production requirements
  • 600kg max. load (pallet weight not included, depends on machine specifications)
6PC
3 pallets×2 levels
(6 pallets +
1 loading station)
12PC
6 pallets×2 levels
(12 pallets +
1 loading station)
18PC
6 pallets×3 levels
(18 pallets +
1 loading station)
 
 
Compatible machines and
specifications
VARIAXIS i-600 VARIAXIS i-700 VARIAXIS i-700T
Number of pallets 6 / 12 / 18
Pallet size 400 mm × 400 mm
(15.75" × 15.75")
500 mm × 500 mm
(19.69" × 19.69")
Φ610mm(Φ24.02")
Max. load (without pallet) 300 kg (661 lbs) 600 kg (1323 lbs)
Max. workpiece size (without pallet) Φ600 × H425 mm
(Φ23.62" × 16.73")
Φ730 × H500 mm
(Φ28.74" × 19.69")

 

 

  • Compact floor space for multiple pallet stocker
  • Stocker can be expanded up to 18 pallets after the initial installation of a MPP with 6 pallets in response to increased production requirements
  • 500kg max. load (pallet weight not included, depends on machine specifications)
6PC

 

3 pallets×2 levels
(6 pallets +
1 loading station)
12PC

 

6 pallets×2 levels
(12 pallets +
1 loading station)
18PC

 

6 pallets×3 levels
(18 pallets +
1 loading station)
 
 
Compatible machines and
specifications
HCR-5000S
Number of pallets 6 / 12 / 18
Pallet size 500 mm × 500 mm
(19.69" × 19.69")
Max. load (without pallet) 500 kg
(1102 lbs)
Max. workpiece size (without pallet) Φ700 × H643.6mm
(27.56" × 25.34")

 

 

  • Compact floor space for multiple pallet stocker
  • Stocker can be expanded up to 16 pallets after the initial installation of a MPP with 10 pallets in response to increased production requirements
  • 700kg max. load (pallet weight not included, depends on machine specifications)
 
10PC
5 pallets×2 levels
(10 pallets +
1 loading station)
16PC
8 pallets×2 levels
(16 pallets +
1 loading station)
 
Compatible machines and
specifications
HCN-4000 HCN-5000,HCN-5000/50
Number of pallets 10 / 16
Pallet size 400 mm × 400 mm
(15.75" × 15.75")
500 mm × 500 mm
(19.69" × 19.69")
Max. load (without pallet) 400 kg (882 lbs) 700 kg (1543 lbs)
Max. workpiece size (without pallet) Φ630 × H900 mm
(Φ24.8" × 35.43")
Φ800 × H1000 mm
(Φ31.50" × 39.37")

 

Tool transport system


The tool transport system automatically transfers tools
from a central tool stocker directly to the tool magazines of machines in a system.


Tools are automatically delivered to machines based on the machining schedule in order that operation will not be stopped due to missing tools. The operator can load setup tools into the single central tool stocker which supplies tools to multiple machines in a system.
For convenient tool management, the Smooth PMC controller performs production simulation based on the current system load and machine status to forecast required tools and expired tools to be removed.
 

Example system

A unique tool can be automatically shared between multiple machines resulting in lower tooling expense.

Gantry Loader

Ease of workpiece transfer and loading/unloading
 

High speed, high accuracy workpiece transfer and loading / unloading for unmanned operation over extended periods of time. Different specification work loader hands and work conveyors are available for a wide range of Mazak machine tools.

CNC turning centers ・Multi-tasking machines


GL series for extended periods of automatic operation

  • High speed gantry loader ensures higher productivity
  • 2-pallet workpiece conveyor at front and rear allows setup of next job during machining of the current one
  • Wide variety of gantry loaders to meet your production requirements
  •  
    Applicable machines Gantry loader
    CNC turning center
    MULTIPLEX W series
    GL-100 / GL-150 / GL-200 / GL-300 / GL-400
    Multi-tasking machine
    INTEGREX i
    series
    GL-50F / GL-75F / GL-100F / GL-150F / GL-200F /GL-300F / GL-400F / GL-500F

 

 

 


New gantry loader meets a variety of automation requirements

  • Flexible installation - conveyor can be located on machine right or left side, measurement equipment can be added and can connect 2 machines

  •     

  • By adding automatic door and robot I/F, gantry loader can be field installed on QUICK TURNs
  • Different specification work loader hands and gantry loaders are available to meet a wide range of production requirements
  •  
    Applicable machine Gantry loader
    CNC turning centers
    QUICK TURN series*
    QT-COMPACT series
    GL-30 / GL-50 / GL-100 / GL-150 / GL-200 / GL-300

    *Not available for the QUICK TURN 400,450 series


 

 

FF Horizontal machining center series

Compact production line with gantry loader

  • Designed for large volume production for automotive components
    -for the machining of components such as engine blocks and cylinder heads



TOOLTECH


Compact rack-type magazine with large storage capacity

Tools are organized according to tool length and diameter for high space efficiency.
The high speed tool loader carries tools to the automatic tool changer.

206 tools can be stored in approximately the same floor space as a 120 tool chain magazine.

Tool cart

  • Easy loading of tools into the tool cart that is directly inserted into the tool dock
  • Loading/unloading tools outside the magazine ensures safe setup operation
  • Convenient transportation by tool cart

Large tools

  • Large tools that normally require manual loading are handled by the automatic tool changer
  • Max. tool diameter Φ360 mm (Φ14.17"), max. tool length 1000 mm (39.37"), max. tool weight 40 kg (88 lbs), max. tool moment 80 N・m (59 ft・lbs)
  • 40 kg (88 lbs) tools can easily be loaded with the heavy tool fixture

Extensibility

  • 70 tools can be added by the 1260 mm (49.61") extension at the rear of the magazine
  • Designed for convenient system extension after the initial installation

Applicable models

HCN    HCN-6000, HCN-6800, HCN-8800, HCN-10800, HCN-12800   
μ Series    μ-8800, μ-10800   
MEGA    MEGA 8800   
INTEGREX i-V    INTEGREX i-630V/6, INTEGREX i-630V/6S   
VORTEX i    VORTEX i-630V/6, VORTEX i-630V/6S, VORTEX i-800V/8, VORTEX i-800V/8S   

SUPERFLOW V30C-J


High-pressure coolant system for higher efficiency and productivity

  • While normal flood coolant may fail to reach the cutting zone, SUPER FLOW ensures direct delivery to the cutting edge, reducing temperatures and improving tools’ cutting action
  • SUPER FLOW helps to create small chips and efficiently evacuating them from the cut where chips are removed by the coolant resulting in extended tool life
  • SUPER FLOW prevents coolant vaporization by heat and delivers coolant directly between the tool and workpiece, improving lubrication, tool life and surface finish
  • Coolant pressure easily set by M-code (pressure range from 0 to 7 MPa)