INTEGREX i-450H ST

Product: Integrex

Photo) Shown with optional equipment
 

Next generation multi-tasking machines


  • Thanks to flat design of the front, the INTEGREX i-H series considerably improves peripheral equipment accessibility such as a robot and raw material stocker.
  • Wide variety of turning and milling spindle specifications available
  • Next generation MAZATROL SmoothAi CNC system

Lower Turret

Thanks to balance cutting with the milling spindle and lower turret (simultaneous machining with two tools), productivity can be increased.

Lower turret standard specifications

12 position drum turret for expanded machining

Turret type : 12 position drum turret
Number of tools : 12 tools
Tool size : Turning tool 25 mm
: Boring Bar Φ40 mm              

Lower turret with rotary tools < option >

The lower turret is optionally available with rotary tools.
Milling can be performed simultaneously by the upper and lower turrets for improved productivity.

Number of tools : 12 tools(Max. 6 rotary tools)
Max. milling spindle speed : 10000 min-1
Milling spindle power(10%ED) : AC 7.5 kW (10HP)
Max. torque(10%ED) : 47.7 N・m (4.9kgf・m)
Tool size : Drill Φ20 mm
: Tap M20

 

Automation

Bar feeder

Bar feeders can be used by the INTEGREX i-H series.
A bar feed interface is available for most of the widely used systems. Optional bar feeder scheduling for high-mix, small lot size production and set production is available.

 

TA (TURN ASSIST)

The TURN ASSIST robot system does not require complicated robot teaching.
Thanks to the setup software, loading of workpieces on the stocker and robot movement are efficiently performed.

 

Mazak AUTO FLEX CELL

The robot system can perform high-mix, low-volume production by a floor mounted robot.

 

 

Auto jaw changer

Automatically change jaws which are stored in stocker by program command.

 

Next generation MAZATROL Smooth CNC system

 

Machine Specifications

Specification Bed Length - 1500U mm
Capacity Maximum Swing 670 mm / 26.38 in
Maximum Machining Diameter 670 mm / 26.380 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 1519 mm / 59.800 in
Main Spindle Chuck Size 12 in
Maximum Speed 3300 rpm
Motor Output (40 ED Rating) 37 kw / 50 hp
Second Spindle Chuck Size 10 in
Maximum Speed 4000 rpm
Motor Output (40 ED Rating) 26 kw / 35 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 38
Maximum Speed 12000 rpm
Motor Output (30 minute rating) 24 kw / 32.0 hp
Turret (Lower) Number of Tools 12
Feed Axes Travel (X Axis) 695 mm / 27.36 in
Travel (X2 Axis) 220 mm / 8.66 in
Travel (Y Axis) 300 mm / 11.81 in
Travel (Z Axis) 1585 mm / 62.40 in
Travel (Z2 Axis) 1539 mm / 60.59 in
Travel (W Axis) 1539 mm / 60.59 in